Technical Specifications (Standard Range)

 

 

Core Extrusion Parameters

Parameter

Specification

Screw Diameter

Φ90 mm

L/D Ratio

33:1

Reference Output

150 – 250 kg/h (depending on material)

Main Motor

45 kW (AC / servo drive optional)

Heating Zones

6 zones (24 kW total)

Cooling System

Multi-zone forced air cooling

Screw & Barrel Material

38CrMoAlA (nitrided) / optional bimetallic

Gearbox

High-torque gearbox with oil cooling

Center Height

900 mm (customizable)

Power Supply

380V / customized

Compliance

CE certified

 

Physical Dimensions

Machine Size (L × W × H): 3900 × 1600 × 2000 mm
Weight: Approx. 2800 kg

 

Single Screw Extruder Machine

 

Key Features

High-Shear Melt Homogeneity
Optimized screw geometry ensures uniform plasticization and steady head pressure, eliminating thermal degradation and melt temperature fluctuations.
 

Precision L/D Ratio Optimization
Configurable L/D ratios (such as 25:1, 30:1, or 33:1) with vented barrels ensure optimal residence time and volatile degassing.
 

Extrusion Output Stability
High-torque reduction gearboxes paired with synchronous motor drives maintain steady output without surging during continuous operation.

 

Customization Options
 

Screw diameter and L/D ratio customization

Material-specific screw design (PE / PP / PVC / ABS, etc.)

Bimetallic screw and barrel for high-wear applications

Motor type (standard AC motor / servo drive)

Die head and downstream equipment integration

Electrical system (PLC control / HMI interface)

 

Quality & Compliance
 

ISO 9001:2015 certified manufacturing infrastructure.

CE certified and compliant with European machinery safety directives.

Nitrided 38CrMoAIA or bimetallic alloy steel screw and barrel construction.

Dual-channel PID temperature control with ±1°C tracking precision.

 

Packaging and Logistics

Export-standard wooden case or pallet packaging

Optional moisture-proof and anti-corrosion protection

Shipping methods: sea freight, air freight, express delivery

MOQ: 1 set

Lead time: 20–35 working days depending on configuration

Supported trade terms: FOB, CIF, EXW, CFR

 

FAQ

 

Q: What are the primary manufacturing applications for this single screw extruder?

A: It delivers continuous melting, compounding, and profiling of thermoplastic media into rigid pipes, blown films, sheet profiles, and wire insulation coatings.

Q: What specific polymer matrices and raw materials can the system process?

A: The system processes standard industrial thermoplastics including HDPE, PP, PVC, ABS, PS, and PET in both pelletized and regrind formats.

Q: What is the operational screw speed range for the Φ90 mm configuration?

A: The screw operates within a variable 10 to 120 rpm spectrum, adjusted via inverter drives to match melt viscosity and shear requirements.

Q: How do we determine whether a single screw or twin screw extruder is required?

A: Single screw configurations are engineered for stable pressure output during profile extrusion and pellet shaping, whereas twin screw systems are utilized for high-shear polymer compounding, masterbatch mixing, and reactive alloying.

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